CHAPTER 20. ROOM AIR DISTRIBUTION EQUIPMENT

 

Mechanical equipment and their control devices that affect air movement to and within spaces are collectively named room air distribution equipment. In addition to providing thermal comfort, acceptable indoor air quality is often achieved through air delivered and removed by this air distribution equipment. Supply air outlets, terminal units, chilled-beam units, in-room or plenum-mounted fan-coil units, air curtain units, and textile air dispersion products introduce air into conditioned spaces to obtain these desired indoor atmospheric environments. Return and exhaust air and airborne contaminants are removed from spaces through return and exhaust inlets (inlet and outlet are defined relative to the duct system and not the room, as shown in Figure 1). This chapter describes this equipment, details its proper use, and is intended to help HVAC designers select appropriate room air distribution equipment. Air distribution methods needed to properly specify this equipment are outlined in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications, and air diffusion principles are presented in Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals.

Designations for Inlet and Outlet

Figure 1. Designations for Inlet and Outlet


1. SYSTEMS OVERVIEW

This chapter describes outlets, terminal units, and cooling/heating delivery systems commonly used for effective room air distribution. An air distribution system is often used to provide adequate ventilation air, sensible space heating and cooling, and latent heating (humidification) and cooling (dehumidification) to provide comfortable and healthy indoor environments for occupants. All, some, or none of the conditioning of the delivered supply air is done within the room air distribution equipment, depending on the selected HVAC system types.

HVAC systems described in this chapter can be defined as either all-air or air-water (i.e., decoupled) systems. Decoupled systems that provide cooling can be further classified by whether they are intended to supplement both sensible and latent cooling or just sensible cooling; with the latter, the cooling coils included in the room air distribution equipment are intended to remain dry. Almost always, the equipment introduced in this chapter is intended to be installed indoors, protected from the weather. The exteriors of the nontextile devices are typically all or mostly galvanized steel or painted metal.

 All-Air Systems

All-air systems rely on conditioned air, delivered from central air-handling units via supply air ducts, to fulfill all of the space ventilation, heating, and cooling needs of the spaces. Zone airflow control devices such as dampers and fans often modulate the zone airflow delivery in response to the spaces’ cooling and heating demands. Although zone-level reheat coils may be used to heat the air before its delivery, spaces’ cooling and ventilation is provided by the air-handling units in all-air systems. Variable-air-volume (VAV, with constant or varying supply air temperature) systems are the prime example of all-air systems, although all-air systems can be constant air volume (CAV, with variable supply air temperature or on/off control).

 Decoupled Systems

Decoupled systems’ zone-level terminal units rely on receiving adequately preconditioned ventilation air from their air-handling unit, but typically the terminal units provide supplemental space sensible and latent cooling. The terminal units may also be specified with heating or reheating capacity. The decoupled cooling/dehumidification may be provided by either chilled-water or refrigerant coils within the zone terminal units, and the heating by hot-water, steam, heat pump, or electric-resistance coils. Terminal units’ refrigerant-based coils, such as used in heat pump and variable-refrigerant-flow (VRF) systems, are not addressed in this chapter.

 Sensible-Only Decoupled Systems

Decoupled sensible systems use the air-handling unit to provide fully conditioned ventilation air and all its zones’ latent cooling requirements while the zones’ terminal units provide most or all of the zones’ sensible cooling. Heating capacity may or may not be provided in the terminal units. The terminal units’ cooling coils use chilled water supplied at or above the space dew-point temperature to prevent condensation from occurring. The zone’s sensible heat is removed from secondary air as it passes through the sensible cooling coil. Examples of decoupled sensible cooling systems include chilled beams and sensible cooling fan-powered chilled-water terminals; these are discussed further in this chapter.

2. SYSTEM CLASSIFICATIONS

Room air distribution systems can be classified according to their primary objective and the method used to accomplish that objective. The objective of any air distribution system is to condition and/or ventilate the space for its occupants, to support processes within the space, or both.

Methods used to condition spaces can be classified as

  • Fully mixed systems intend to produce uniform temperature and pollutant concentration with little or no stratification within the occupied and/or process space. Overhead air distribution, with both supply and return/exhaust above occupants or processes, is an example of this type of system.

  • Fully stratified systems intend little mixing of air within the occupied and/or process space. Displacement ventilation, where the room air moves in a plug- or piston-type motion, is an example of this type of system.

  • Partially mixed systems provide some mixing of air in the occupied and/or process space while creating stratified conditions in the volume above. Most underfloor air distribution designs (UFAD) are examples of this type of system.

  • Task/ambient air distribution focuses on conditioning only a portion of the space for thermal comfort and/or process control. Examples of task/ambient systems are personally controlled desk outlets and spot-conditioning systems. Because task/ambient distribution requires a high level of individual control, it is not covered in this chapter, but is discussed in Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals. Additional design guidance is also provided in Bauman (2003).

Figure 2 illustrates the spectrum between the two extremes (fully mixed and fully stratified) of room air distribution strategies.

Review the following publications when selecting systems and equipment for room air distribution:

  • ANSI/ASHRAE Standard 55 establishes indoor thermal environmental and personal factors for the occupied space.

  • ANSI/ASHRAE Standards 62.1 and 62.2 specify ventilation requirements for acceptable indoor air quality. These standards are adopted as part of many building codes.

  • ANSI/ASHRAE/IES Standards 90.1 and 90.2 provide minimum energy efficiency requirements that affect supply air characteristics in various types of buildings in low-rise and non-low-rise buildings.

Local codes should also be checked for applicability to each of these subjects.

ClassificationRoom air distributionclassification of Air Distribution Strategies

Figure 2. Classification of Air Distribution Strategies


Other useful references on selecting air distribution equipment include AMCA Standard 222, Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals, Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications, ASHRAE’s (2013) UFAD Guide: Design, Construction and Operation of Underfloor Air Distribution Systems, Chen and Glicksman (2003), Rock and Zhu (2002), Skistad (2002), and ASHRAE/REHVA’s Active and Passive Beam Application Design Guide (Woollett and Rimmer 2014).

2.1 FULLY MIXED SYSTEMS

In fully mixed systems, supply air outlets, properly sized and located, establish then control the air pattern in a room to obtain proper air mixing and temperature equalization.

Supply airflow from an outlet (primary air) entrains room air into the outlet’s jet or jets. This entrained air (secondary air) increases the combined air (total air) in the jet as it proceeds farther from the outlet. The momentum of the primary jet remains constant, so the jet’s velocity decreases as the mass increases. As the two air masses mix, the temperature of the jet from a properly selected, installed, and operated outlet approaches the room air temperature (Rock and Zhu 2002). Outlets should be sized to project air so that its velocity and temperature reach acceptable levels before entering the occupied zone of a space, often defined as the lowest 1.8 m of a room. Throw is the distance from the origin of the jet to the point where the velocity of the total air is reduced to a desired value.

Outlet locations and patterns also affect a jet’s throw, entrainment, and temperature equalization capabilities. Some general characteristics include the following:

  • When outlets are located close to a surface such as a ceiling, entrainment may be restricted, which can result in a longer throw.

  • When the air pattern is spread horizontally in multiple directions, throw is reduced.

  • Outlets with horizontally radial airflow patterns (e.g., from a round diffuser) typically have shorter throws than outlets with directional patterns.

  • An outlet cannot discharge air properly and uniformly unless the air enters it in a straight and uniform manner.

Ceiling or sidewall outlets in cooling applications are often selected with supply air temperatures at or above 11°C. Special high-induction outlets are available for use with low-temperature air distribution systems (i.e., those with supply air temperature below 11°C). These outlets include special features and rapidly mix cold supply air with room air at the outlet and effectively reduce the temperature differential between the supply and room air. For further information, designers can consult ASHRAE’s (1996) Cold Air Distribution System Design Guide.

Accessories used with an outlet can regulate the volumetric flowrate of supply air and control its flow pattern. Accessories may also be necessary for proper air distribution in a space, so they must be selected and used according to the manufacturers’ recommendations.

 Factors That Influence Selection

Coanda (Surface or Ceiling) Effect. Via restricting secondary air entrainment, a jet moving adjacent to or in contact with an impermeable wall or ceiling creates a low-pressure area immediately adjacent to that surface, causing the air to remain in contact with the surface substantially throughout the length of throw. This Coanda effect, also referred to as the surface or ceiling effect, counteracts, to varying extents, the negative-buoyancy-driven the drop of a horizontally projected cool airstream.

Round and four-way horizontal-throw ceiling outlets exhibit a high Coanda effect because the discharge air pattern blankets the ceiling area surrounding each outlet. This effect diminishes with a directional discharge that does not blanket the full ceiling surface surrounding the outlet due to entrainment into the exposed sides of the jet. Sidewall outlets exhibit varying degrees of Coanda effect, depending on the spread of the particular air pattern, the angle of the jet, and the distance from the outlet’s discharge to the surface.

When outlets are mounted such that they discharge into a free space not near an adjacent surface (e.g., exposed duct-mounted supply air grille applications), the airstream entrains air around the entire perimeter of the jet. As a result, the rate of entrainment is higher and the throw is shortened. More information on jet behavior can be found in Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals.

Temperature Differential. The greater the temperature differential between the supply air projected into a space and the air in the space, the greater the buoyancy effect on the path of the supply airstream. Heated, horizontally projected air rises and cooled air falls, so this effect should be considered during outlet selection. Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals has further discussion of the buoyancy effect.

Low-temperature supply air or cold building start-up in a humid environment may cause condensation. Consider the effect of condensation on outlet and space surfaces during outlet selection.

Sound Level. The sound level from an outlet is largely a function of its discharge velocity and transmission of HVAC system noise, such as from fans and air turbulence, and may be desirable for masking other sounds, or, if too high, may be considered noise by occupants. For a given air capacity, a larger outlet face area has a lower discharge velocity and correspondingly lower generated sound. However, a larger outlet also allows more system-generated sound to pass through the outlet, which may appear as outlet-generated noise to occupants. High-frequency noise can result from excessive outlet velocity but may also be generated in the duct by the moving airstream. Low-frequency noise is usually generated by mechanical equipment and transmitted through the duct and outlet to the room.

The cause of a noise complaint can usually be pinpointed as outlet or system sounds by removing the outlet’s core during operation. If the noise remains essentially unchanged, the system is the source. If the noise is significantly reduced, the outlet is likely the source. The noise may be caused by a highly irregular velocity profile at the entrance to the outlet. ASHRAE research project RP-1335 (Landsberger 2011) and Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications have more details on the effects of inlet conditions on air outlets.

Variable-Air-Volume (VAV) Outlet. A VAV outlet is an air outlet that self-modulates its primary air flow rate with an integral air damper. Select outlets based on the total range of airflow needed for the space served. Outlet performance characteristics should be evaluated at both minimum and maximum flow. More information regarding selection of outlets can be found in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

 Outlet Selection Procedure

The following procedure is generally used in selecting and locating an outlet in a fully mixed system. More details and examples are available in Rock and Zhu (2002) and Chapter 58 of the 2019 ASHRAE Handbook—HVAC Applications.

  1. Determine the design flow rates of air to be supplied to each room. (See Chapters 17 and 18 of the 2021 ASHRAE Handbook—Fundamentals to determine air quantities for heating and cooling modes.)

  2. Select the type and quantity of outlets for each room, considering factors such as air quantity required, distance available for throw or radius of diffusion, structural characteristics, and architectural concepts.

  3. Outlets may be sized and located to distribute air in the space to achieve acceptable temperature and velocity in the occupied zone. Select and locate outlets such that the air supplied reaches the breathing zone, as defined by ASHRAE Standard 62.1 for heating and cooling in many buildings.

  4. Select the proper size outlet from the manufacturers’ performance data according to air quantity, neck and discharge velocity, throw, distribution pattern, and sound level. Note manufacturers’ recommendations regarding use. Also, obstructions to the primary air distribution pattern require special study. In an open space, the interaction of airstreams from multiple air outlets may alter a single outlet’s throw, air temperature, or air velocity. As a result, manufacturers’ data may be insufficient to predict air motion in a particular space. The air diffusion performance index (ADPI) is a useful tool in predicting outlet performance for fully mixed systems; see Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications for more information.

2.2 FULLY STRATIFIED SYSTEMS

Stratified room air distribution systems, typically called thermal displacement ventilation, generally rely on supply outlets with very low discharge velocities (e.g., 0.2 to 0.36 m/s based on total face area) to produce minimal room air entrainment so that much of the temperature difference between supply and the occupied zone’s air is preserved. With outlets placed low, and when in cooling mode, cool supply air accumulates near the floor. Heat sources in the occupied zone create convection plumes that originate around the boundaries of the heat source and rise naturally because of their buoyancy. If these sources are near the supply airstream, supply air is entrained to fill the void of the rising convection plume.

The cooling-mode temperature differential between supply and room air is generally less than that commonly used for fully mixed systems. Exhaust air is generally higher temperature compared to fully mixed systems, especially with high ceilings. Stratified systems used in transient spaces where thermal comfort is less critical may, however, use air temperature differentials like those in fully mixed systems.

 Factors that Influence Selection

Space Considerations. To maximize system efficiency, supply outlets are typically located below the occupant breathing level, so installed low in the sidewall or in-floor. These supply outlets often take up considerably more surface area than outlets used in fully mixed systems. Wall recessed outlets are common but can be configured as quarter-round, semicircular, rectangular, or cylindrical to increase face area. Cylindrical air outlets are generally mounted in a room’s open space, whereas the other configurations are mounted in corners, adjacent to the side wall, or flush with the wall.

Space Heating Considerations. Skistad (2002) reported that displacement ventilation can be combined successfully with radiators and convectors at exterior walls to offset space heat losses. Radiant heating panels and heated floors also can be used with displacement ventilation. When a secondary heating system is used, displacement outlets should supply air at least 1 K cooler than room temperature to maintain displacement airflow to the space.

System and Terminal Considerations. Low-velocity supply air outlets used in fully stratified systems can function properly with either constant- or variable-air-volume (CAV or VAV) supply air systems. For VAV applications, the supply air flow rate should be varied via a thermostat located in the space at a height of 1.2 to 1.5 m.

For fully stratified systems in humid climates, using series fan-powered terminal units or other mixing zone devices may allow supply air to be delivered from the central HVAC system at conventional temperatures and then blended with return/plenum air in the terminal unit to bring the air to an appropriate discharge temperature. However, this may compromise the space contaminant removal benefits of the displacement system.

 Outlet Selection Procedure

Supply outlets used in stratified air systems tend to be mounted low in the sidewall or in-floor. They may also be mounted in the floor or risers beneath seats in public assembly facilities. Both mounting locations can produce adequately low discharge velocities; however, the outlets needed tend to be quite large. Because discharge velocities are very low, the supply airstream produces little momentum, and small obstacles, other than heat sources, in the flow path have little effect on its travel. Selection and application of air outlets for these systems is based primarily on the following considerations:

  • Maintaining vertical temperature gradients within the occupied zone that conform to ASHRAE Standard 55. Further guidance on designing for conformance to this standard is presented in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

  • Maintaining a clear zone (also called adjacent zone) to the outlets that is acceptable to the function and occupancy of the space.

  • Providing acoustical performance that conforms to the requirements of the space.

Supply outlets used in fully stratified systems are typically selected for a maximum face velocity of 0.2 to 0.36 m/s. Limitation of the face velocity is determined by noise requirements and proximity of occupants to the outlet. Where space noise requirements are not so stringent and stationary occupants are far away from diffusers, higher face velocities can be used. It is also important that the supply air outlet and its ductwork be designed to distribute airflow evenly across the outlet’s entire discharge area to avoid excessive velocity deviations.

The area adjacent to the supply outlet where local velocities may exceed 0.25 m/s is defined as the adjacent zone, where local velocity/temperatures may combine to create drafty conditions. Manufacturers of outlets specifically intended for fully stratified systems publish predicted adjacent-zone values that depend on the outlet supply airflow rate and the initial temperature difference between the supply and room air. Stationary occupants should not be present routinely in the adjacent zone.

For applications requiring very low noise criteria, such as broadcast or recording studios or performing arts venues, acoustical performance is an important consideration. Because of their low-velocity discharge, these supply outlets can generally be selected to meet acoustical criteria for these applications.

2.3 PARTIALLY MIXED SYSTEMS

Partially mixed room air distribution systems are those whose design intent is to create mixed conditions in a portion of the room while maintaining thermal stratification in the remainder of the space. Supply outlets for these systems are usually designed and selected to discharge supply air from low sidewall or floor locations. These outlets produce high room air entrainment such that velocity and temperature differentials between supply and room air can be quickly dissipated. This results in relatively well-mixed room air conditions in some or all the occupied space, while stratified conditions are maintained throughout the remainder. Although most underfloor air distribution systems should be classified as partially mixed systems, underfloor air delivery can also produce fully mixed or fully stratified room air distribution.

Because supply air is introduced in the occupied zone, the supply air temperature is generally set above 16.7°C for cooling mode.

 Factors That Influence Selection

Space Considerations. Partially mixed air distribution systems often rely on a pressurized plenum to deliver conditioned air to the supply air outlets; therefore, most of these outlets are not individually ducted. For example, underfloor air distribution systems commonly use the cavity beneath a raised access floor as a pressurized plenum. The supply outlets are mounted in the access floor tiles and can easily be relocated in response to space changes and workstation relocation.

Most supply outlets used in pressurized floor plenum applications can be easily adjusted for airflow by the space occupant. In such applications, it is usually effective to provide an adjustable outlet in every office or workstation to afford occupants control of their own environment. Many of these outlets can also be fitted with a thermostatically controlled damper that provides variable air flow rates to the space.

System and Terminal Considerations. Supply air outlets designed specifically for partially mixed room air distribution systems can use either CAV or VAV systems. For VAV applications, the supply air flow rates should be determined via a thermostat located in the space at a height of 1.2 to 1.5 m.

 Outlet Selection Procedures

Supply outlets used in stratified air systems tend to be mounted low in the sidewall or in-floor. Because of their high degree of mixing supply and room air together, these outlets can be selected for much higher discharge velocities than those used in fully stratified systems, resulting in significantly smaller outlet discharge areas. Selection and application of air outlets for partially mixed systems is based primarily on the following considerations:

  • Maintaining vertical temperature gradients in the occupied zone that conform to ASHRAE Standard 55. Further guidance on designing for conformance to this standard is presented in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

  • Maintaining an adjacent zone adjoining the outlets that is acceptable to the function and occupancy of the space.

  • Providing acoustical performance that conforms to the requirements of the space.

Supply outlets should be selected such that their vertical projection achieves comfort and ventilation objectives. Limiting the vertical projection to a terminal velocity of 0.25 m/s of the supply air to below the respiration level, typically 1.4 m per ASHRAE Standard 62.1, allows convective heat plume formation around occupants to convey respiratory contaminants up and out of the occupied zone. This creates breathing-level CO2 concentrations like those associated with fully stratified room air distribution systems. Projections that exceed this level discourage formation of such plumes and result in space ventilation like that of fully mixed systems.

The area adjacent to the supply outlet where local velocities may exceed 0.25 m/s is defined as the adjacent zone, where local velocity/temperatures may combine to create drafty conditions. Manufacturers of outlets specifically intended for fully stratified systems publish predicted adjacent-zone values that depend on the outlet supply airflow rate and the initial temperature difference between the supply and room air. Stationary occupants should not be present routinely in the clear zone.

For applications requiring very low noise criteria, such as broadcast or recording studios or performing arts venues, acoustical performance is an important consideration. These supply outlets may be suitable to meet acoustical criteria for these applications.

3. EQUIPMENT

3.1 SUPPLY AIR OUTLETS

Typically, supply air grilles are used in high sidewall, sill, or floor applications, where supply air diffusers are most commonly used in ceilings or are mounted on exposed overhead ducts. Nozzles are typically installed on high-sidewall locations in large spaces.

High Sidewall. An adjustable double-deflection grille usually provides the most satisfactory solution. The vertical blades of the grille can be set for approximately 50° maximum deflection to either side, which can usually cover the conditioned space. Horizontal blades, if any, can be set to control the elevation of the discharge pattern. Upward deflection minimizes thermal drop in cooling applications, especially when the air jet can then attach to the ceiling.

Ceiling. Such installation is generally limited to ceiling diffusers or grilles with curved vanes that discharge parallel to the mounting surface. For high mounting locations (greater than 3 m above the occupied zone), vertically down discharge outlets may be preferred for these high bay applications. Supply outlets installed in 2.4 to 3 m high ceilings can achieve satisfactory performance if appropriate consideration is made for terminal velocities and temperature differentials in the occupied space. Discharging the airstream directly into occupied zone may result in unacceptable comfort conditions. Supply outlets needed for both heating and cooling from the same device should be carefully examined for use in both modes.

Sill. Linear bar grilles are commonly used in sill applications. The grille should be installed with the supply air jet directed vertically and away from the occupied space. When the device is mounted 300 mm or less from the wall, a device with 0° deflection is suitable. If the device is installed more than 300 mm from the vertical surface, a linear bar grille with a fixed 15 to 30° deflection is recommended. This device should be installed with the jet directed toward the wall. These grilles can be available with doors, removable cores, or other means of access to mechanical equipment that may be installed in the sill enclosure. The presence of window draperies or blinds and the effect of an impinging airstream must be considered in the selection. In high-humidity applications in cold locations, such as a natatorium in winter, special care is needed to prevent condensation on the glazing and other cold exterior surfaces.

Floor. Linear bar grilles are often used for floor applications. The designer should determine the traffic and floor loading on the grille; consult local building code for minimum rating requirements and determine the manufacturer’s load limit for the grille. The grille should be placed in low-traffic areas. A floor-mounted grille is usually selected to discharge supply air along a wall or exterior surface. Install with the supply air jet directed vertically and away from the occupied space. When the device is mounted 300 mm or less from the wall, a device with 0° deflection is suitable. If the device is installed more than 300 mm from the vertical surface, a linear bar grille with a fixed 15 to 30° deflection is recommended. This device should be installed with the jet directed toward the wall. The presence of window draperies or blinds and the effect of an impinging airstream must be considered in the selection.

Underfloor air distribution (UFAD) typically employs swirl or linear bar grille type supply outlets recessed into the floor that discharge directly into the occupied zone. Displacement ventilation typically employs supply outlets fixed to the wall, sometimes mounted in the ceiling or floor, that discharge directly into the occupied zone. When sizing and locating the outlets, care should be taken to ensure occupant thermal comfort with either type.

Table 1 shows the types of supply air outlets and provides guidance for best use practices. This table is for guidance only; designers should consult manufacturers’ literature for additional application information.

Table 1 Typical Applications for Supply Air Outlets

Outlet Types

Fully Mixed

 

Fully Stratified

 

Partially Mixed

Ceiling Mounted

Wall Mounted

Floor/Sill

Wall Mounted

Floor/Sill

Ceiling Mounted

Wall Mounted

Floor/Sill

Grilles

  Adjustable blade

 

●

⨂

 

⨂

⨂

 

⨂

☉

☉

  Fixed blade

☉

⨂

 

☉

 

⨂

☉

⨂

  Linear bar

⨂

●

●

 
 

⨂

☉

●

  Nozzle and drum louver

●

⨂

 

⨂

⨂

 

⨂

⨂

⨂

Diffusers

  Round

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Square

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Perforated face

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Louvered face

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Plaque face

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Hemispherical

⨂

⨂

 

⨂

⨂

 

⨂

⨂

  Laminar flow

⨂

⨂

 

⨂

⨂

 

⨂

⨂

  Linear slot

●

●

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  T-bar slot

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Light troffer

●

⨂

⨂

 

⨂

⨂

 

⨂

⨂

⨂

  Swirl

●

⨂

⨂

 

⨂

 

⨂

☉

●

  Displacement

⨂

⨂

⨂

 

●

●

 

⨂

⨂

Air dispersion duct

●

⨂

 

⨂

⨂

 

⨂

● = often used

= sometimes used

☉ = seldom used

⨂ = not recommended


3.2 RETURN AND EXHAUST AIR INLETS

Return air inlets may either be connected to a return duct or simply cover openings that transfer air from one area to another; the latter are commonly called transfer grilles. Exhaust air inlets remove air from a building and, therefore, are almost always connected to an exhaust duct and usually a dedicated fan. Velocity, sound, and pressure requirements for return and exhaust inlets are determined by size and configuration. In general, the same type of equipment, such as grilles, slot diffusers, and ceiling diffusers used for supplying air, may also be used for air return and exhaust. However, return/exhaust inlets do not require the flow deflection, equalizing, and turning devices necessary for supply outlets; their blades may be deflected for blocking lines of sight into ducts, if desired. Return and exhaust inlets may be mounted in practically any location (e.g., ceilings, high or low sidewalls, floors, and doors, the latter if fire code allows). Dampers such as the one shown in Figure 3A are sometimes used in conjunction with return and exhaust grilles to aid system balancing. When used in a partially mixed or fully stratified system, the returns and exhaust outlets should be located above the occupied zone, either ceiling or high sidewall mounted unless superseded by other codes or standards.

Accessories for Supply Air Grilles

Figure 3. Accessories for Supply Air Grilles


3.3 GRILLES

A supply air grille usually consists of a frame enclosing a set of either fixed or adjustable vertical or horizontal vanes for a single-deflection grille, or both for a double-deflection grille. These are typically used in sidewall, ceiling, sill, and floor applications. Return and exhaust grilles usually have fixed vanes. Pressure drop and acoustic performance are optimized when blades are not angled, though blades may often be adjusted to achieve a desired throw pattern from supply grilles.

 Types

Adjustable-Blade Grilles. This is the most common type used as a supply outlet. A single-deflection grille includes a set of either vertical or horizontal vanes or blades. Vertical vanes deflect the airstream in the horizontal plane; horizontal vanes deflect the airstream in the vertical plane. A double-deflection grille has a second set of vanes, typically installed behind and at right angles to the face vanes and controls the airstream in both horizontal and vertical planes.

Fixed-Blade Grilles. These are like the adjustable-blade grille except that the vanes or blades are not adjustable and may be straight or angled. For supply grilles, the angle(s) at which air is discharged depends on the deflection of the vanes. Fixed-blade grilles are more commonly used as return or exhaust air inlets. Angled blades reduce visibility into the ductwork.

Linear Bar Grilles. When used for supply, these outlets typically have fixed bars at the face. The bars normally run parallel to the length of the outlet and may be straight or angled. These devices supply air in a constant direction and are usually attached to a separate supply air plenum that has its own inlet. Linear bar grilles can be installed in multiple sections to achieve long, continuous lengths or installed as a discrete length. Also commonly used in underfloor air distribution systems, some linear bar grilles allow the discharge pattern to be changed using removable or adjustable cores. Many also incorporate a damper and actuator for automatic control of the supply air flow rate via a space thermostat. Linear bar grilles are sometimes manufactured with curved shapes for architectural purposes. When linear bar grilles are used for supply, similar grilles are also commonly used as return or exhaust inlets to provide a consistent architectural appearance.

Eggcrate Grilles. These fixed-blade grilles are only recommended for return or exhaust applications and typically have large free areas exceeding 90% of the face.

Transfer Grilles. These fixed-blade grilles are installed in an interior wall or door allowing air transfer from an enclosed room to an adjacent room or plenum to allow normalization of pressure between them.

 Application-Specific Grilles

Security Grilles. Various fixed-blade grille types are available for high-security applications. Security grilles are available with additional features like heavy-duty construction, suicide deterrents, lattice faces, and tamperproof, nonremovable blade designs. Institutional guidelines exist for proper selection and placement of security grilles.

Heavy-Duty Grilles. Robust, heavy-duty designs are available for applications that require greater durability (e.g., industrial, gymnasium, institutional).

Spiral Duct Grilles. Grilles manufactured with a frame designed to be mounted directly onto the surface of a round duct without requiring an additional duct boot.

3.4 NOZZLES AND DRUM LOUVERS

Ball, jet, and adjustable nozzles and drum louvers direct high velocity air jets into the space. These devices typically have long throws and no or few vanes in their airflow paths. They are often installed in buildings as horizontally discharging high-sidewall outlets, in duct soffits (fur-downs) or in ductwork. Nozzles and drum louvers are typically used in large spaces. Aircraft and automobile ventilation systems also use smaller versions of these types of outlets (Rock and Zhu 2002).

The equations in Chapter 20 of the 2021 ASHRAE Handbook—Fundamentals can be used to estimate throw from many such simple duct terminations or orifices. For complex situations, physical experiments, or computational fluid dynamics (CFD) modeling, may be helpful in selection and design.

3.5 DIFFUSERS

Diffusers usually generate a radial or directional discharge pattern. For ceiling applications, this pattern is typically parallel to the mounting surface, thus creating a horizontal pattern. Diffusers may also include adjustable deflectors that allow discharge to be directed perpendicular to the mounting surface, creating a vertical pattern. A diffuser typically consists of an outer shell, which contains a duct collar, and internal deflector(s), which define the diffuser’s performance, including discharge pattern and direction. Refer to the ASHRAE Handbook Online version of this chapter for illustrations of each diffuser.

 Types

Round Diffuser. This diffuser is a series of concentric conical rings flush with the ceiling plane or with dropped inner cones, typically installed either in gypsum-board ceilings or on exposed ducts. Round ceiling diffusers are available in a broad range of sizes and capacities, and with or without adjustable inner cones that allow the diffuser to discharge air either horizontally or vertically.

Square Diffuser. This diffuser consists of concentric square, drawn louvers that radiate from the center of the diffuser. They are commonly mounted in suspended or gypsum-board ceilings or are attached to exposed ducts. Their necks can be round or rectangular, and the necks’ sizes should be matched to the ducts’. Available with faces that are flush with the ceiling plane or with dropped inner cones, these diffusers have a fixed horizontal radial discharge pattern or an adjustable discharge pattern that allows the direction to be either horizontal or vertical. Special borders can be selected to accommodate various mounting applications; for example, pans are available so that a desired face size can be smaller than a suspended ceiling’s grid size.

Perforated Diffuser. This diffuser consists of a duct collar and a single perforated plate that forms the diffuser’s face, with typical free area of about 50%. The perforated face tends to create a slightly higher pressure drop and sound than similarly sized square ceiling diffusers. They are available with deflection devices mounted at the neck or on the face plate. The deflectors may be adjustable, to provide horizontal air discharge in one, two, three, or four directions. Special borders can be selected to accommodate various mounting applications.

Louvered-Face Diffuser. This diffuser consists of an outer border, which includes an integral duct collar, and a series of louvers or curved blades. Louvered-face diffusers typically provide a horizontal discharge perpendicular to the louver length. The louvers may be arranged to provide four-way, three-way, two-way opposite, two-way corner, or one-way discharge. Some louvered-face diffusers are available with adjustable louvers that can change the discharge pattern. Special borders are available to accommodate various mounting applications.

Plaque-Face Diffuser. This diffuser is constructed with a duct collar and a single plaque that forms the diffuser’s face. This air outlet typically has a horizontal, radial discharge pattern. Special borders can be selected to accommodate various mounting applications.

Hemispherical Flow Diffuser. This diffuser provides a vertically radial air discharge pattern. The discharge penetrates the conditioned space perpendicular to the mounting surface. These diffusers are typically used for applications needing high air change rates, and/or low local velocities. Some outlet models are flush to the mounting surface; others protrude into the space below the ceiling. Most function similarly with or without an adjacent ceiling surface.

Laminar Diffuser. Sometimes called nonaspirating, this diffuser provides a unidirectional discharge perpendicular to the mounting surface. The free area of the perforated face is typically less than 35%. Most outlets are designed to develop a uniform velocity profile over the full face of the diffuser. This minimizes mixing with surrounding ambient air and reduces entrainment of any surrounding contaminants. These diffusers are typically used in hospital operating rooms, cleanrooms, or laboratories.

Linear Slot Diffuser. Linear slot diffusers may be installed in multiple sections to achieve long, continuous lengths, or installed as a discrete length. They can consist of a single slot or multiple slots and are available in configurations that provide vertical to horizontal airflow. Typically, a supply air plenum is provided separately and attached between the diffuser and the duct during installation. Other applications include field mounting the linear slot diffuser directly into a supply duct.

T-Bar Slot Diffuser. This diffuser is manufactured with an integral plenum and normally is installed in modular suspended (T-bar) ceilings. Available with fixed-deflection or adjustable-pattern controllers, these devices can discharge air from vertical to horizontal.

Light Troffer Diffuser. A light troffer diffuser serves as the combined plenum, inlet, and attachment device to an air-handling light fixture, which has a slot to receive the diffuser at or near the face of the lighting device, to discharge supply air into the space. Only the air-handling slot is visible from the occupied space.

Swirl Diffuser. This diffuser features a series of openings arranged in a radial pattern around the center of the diffuser face. This promotes a high degree of entrainment of room air, resulting in very high induction ratios, which maximize mixing in the area adjacent to the diffuser face. Swirl diffusers may be mounted in ceiling, sidewall, or floor locations. They are commonly used for UFAD applications where it is necessary to locate the supply outlets close to the space occupants. When mounted in floor locations, care should be taken to ensure that the diffuser can meet the floor loading requirements.

Displacement Diffuser. Typically located in floor or low-sidewall locations, this diffuser is designed to limit discharge velocities to 0.2 to 0.36 m/s to minimize mixing between supply and room air. These outlets tend be large to generate the low velocities required for thermal displacement ventilation: low-velocity discharge allows the cooler supply air to fall to the floor and remain there because its buoyancy is lower than that of the ambient room air above it. These outlets are available in various shapes and configurations that facilitate flush or adjacent mounting to the sidewalls or floor of the space.

Textile Air Dispersion System. This outlet system is designed to both convey and disperse air within the space being conditioned. Diffusion options include outlets selected for a full range of entrainment. The supply air is delivered through (1) the weave of the fabric, (2) microperforations, (3) a long and narrow pattern of small jets, (4) orifices, and/or (5) nozzles. Typically, these systems are made of fabric, sheet metal, or plastic film.

Variable-Air-Volume (VAV) Diffuser. A VAV diffuser is an air outlet that self-modulates its primary air flow rate with an integral air damper. Select outlets based on the total range of airflow for the space served. Outlet performance characteristics should be evaluated at both minimum and maximum flow. More information regarding selection of outlets can be found in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

Variable Geometry Diffuser. One type of VAV outlet is a variable geometry diffuser. These diffuser assemblies vary their discharge area or air pattern in response to changes in space or supply air temperature.

 Supply Air Diffuser Accessories

Dampers can be attached to grilles (the combination of a grille and a damper is called a register), diffusers, or installed as separate units in the duct, to regulate the device’s airflow rate:

  • Opposed-blade damper vanes rotate in opposite directions (Figure 3A and 4A) and are available for round, square, or rectangular necks.

  • Parallel-blade dampers rotate in the same direction (Figure 3B).

  • Adjustable-vane dampers have individually adjustable vanes.

  • Butterfly dampers are constructed with opposing damper plates that move in opposite directions and are adjusted from a center point (Figure 4B).

  • A splitter damper is a single-blade device, hinged at one edge and usually located at the branch connection of a duct or outlet (Figure 4C). The device is designed to allow adjustment at the branch connection of a duct or outlet to adjust flow.

  • Radial sliding dampers consist of multiple overlapping flat blades that rotate in the horizontal plane to restrict the airstream (Figure 4D).

  • Radial opposed blade dampers consist of a series of radial blades that pivot to restrict the airstream (Figure 4E).

Other miscellaneous accessories, such as remote control devices to operate the dampers, and travel limit stops, are also available.

Accessory Controls for Ceiling Diffusers

Figure 4. Accessory Controls for Ceiling Diffusers


When these dampers are located on or near the air outlet, they may cause nonuniform airflow discharge and increased pressure drop and sound. In the 2023 ASHRAE Handbook—HVAC Applications, Chapter 49 describes the effects of damper location on sound level and Chapter 58 addresses the effects of damper location on sound, throw performance, and pressure drop.

Extractors are installed in duct-collar connections to the outlet and are used to improve the flow distribution into a supply outlet. The device shown in Figure 3C has vanes that pivot such that the supply airflow to the grille or register remains perpendicular to the face of the outlet. The device shown in Figure 3D has fixed vanes. Both devices restrict the area of the duct in which they are installed and should be used only when the duct is large enough to allow the device to open to its maximum position without unduly restricting airflow to the downstream duct. These devices may increase the system pressure requirement, thereby limiting downstream airflow and increasing the sound level. An extractor mounted directly to the grille, as shown in Figure 3F, is sometimes called a scoop.

Adjustable vanes, as shown in Figure 3E, are individually adjustable. Typically, two sets of vanes are used. One set equalizes flow across the collar, and the other set turns the air. The vanes should not be adjusted to act as a damper because balancing requires removing the grille to gain access and then reinstalling it to measure airflow.

Equalizing or flow-straightening devices or grids allow adjustment of the airstream to obtain more uniform flow to the diffuser.

Quadrant blank-off flat plates restrict airflow in one or more quadrant(s) of the diffuser inlet.

Other balancing devices are available. Consult manufacturers’ literature as a source of information for other air-balancing devices.

3.6 TERMINAL UNITS

In air distribution systems, special control and acoustical equipment is frequently required to introduce conditioned air into a space properly. Airflow controls for these systems consist principally of terminal units, the most common of which historically were called VAV boxes, with which the airflow can be varied by modulating valves, fan controls, or both. Terminal units such as those listed here are supplied with or without cooling coils, fans, heat or reheat coils, and having either constant or variable primary airflow rate. Terminal units typically control the flow of conditioned air supplied through a duct from an air handler and deliver it to the occupied space, but sometimes, such as in the case of underfloor units located in a cooled supply air plenum, may take the air directly from the plenum with no primary duct. They may use a ducted or nonducted return plenum or room air induction to affect space temperature control while maintaining a constant or variable discharge airflow rate and/or temperature. Terminal units may also include, usually as accessories, sound reduction devices, diffusers, filters, or other air treatment devices.

This section discusses control equipment for forced air-conditioning systems. Chapter 49 of the 2023 ASHRAE Handbook—HVAC Applications includes information on sound control in air-conditioning systems and sound ratings for air outlets.

Terminal units are factory-made assemblies for affecting air distribution. A terminal unit manually or automatically performs one or more of the following functions: (1) controls air velocity, airflow rate, pressure, or temperature; (2) mixes primary air from the duct system with air from the treated space or from a secondary duct system; and (3) heats or cools the air. To achieve these functions, terminal unit assemblies are made from an appropriate selection of the following components: casing, mixing section, manual or automatic air control device, heat exchanger, induction section (with or without fan), sound reduction devices, and flow controller.

Terminal units are typically classified as constant or variable air flow rate devices. They are further categorized as either pressure-dependent, where airflow through the assembly varies in response to changes in system pressure, or pressure-independent or -compensating, where airflow through the device does not vary in response to changes in air pressure.

Variable-air-volume (VAV) reset controllers regulate airflow to a constant, fixed amount or to a variable, modulating amount calculated by room demand. These controllers can be electric (typically yielding pressure-dependent performance), analog, or digital electronic (giving pressure independence), or pneumatic with pressure-dependent or -independent flow. Pressure-independent controllers require an indication of actual airflow to reset the VAV airflow control device. Temperature inputs are also required for calculating room demand for comfort conditioning.

Terminal unit controls are categorized as (1) system-powered, in which the airflow control device derives the energy necessary for operation from supply air within the distribution system; or (2) externally powered, in which the airflow control device derives its energy from a pneumatic or electric outside source. Terminal units may be furnished with all necessary controls for their operation, including actuators, regulators, motors, and thermostats or space temperature sensors, or the controls may be furnished by someone other than the terminal unit manufacturer.

The unit’s flow control device can be adjusted manually or automatically. If the unit is adjusted automatically, it is actuated by a control signal from a controller, thermostat, flow regulator, or building management system (BMS), depending on the desired function of the terminal unit.

 Single-Duct Terminal Units

Single-duct terminal units can be cooling only, heating only, or cooling and heating. Terminal units for cooling modes often have reheat coils that add sensible heat to the supply air as part of the overall humidity control. Hot-water or steam coils, or electric resistance heaters, are placed in or attached directly to the air discharge of the terminal unit. This type of equipment can provide varying reheat, customized to the thermal zone being served.

The basic single-duct unit consists of an insulated casing, airflow regulator, and possibly also an actuator, airflow-measuring device, and selected controls. Accessory discharge attenuators, silencers, and multiple outlet attenuators are also common. In the lower and middle latitudes, typical applications include those with

  • The supply air system is not tasked with the space heating requirements

  • Variable airflow rate and temperature (VVT) or other auto-changeover controls

  • Constant air volume

  • Constant pressure control

A single-duct unit with a reheat can also be used in zones where heating-mode needs are low so that the reheat coil can serve dual purposes. The terminal unit usually reheats at the minimum airflow setting. An auxiliary higher heating setting may be available as an option with additional controls.

Interior zones, where ventilation requirements may be larger than the desired heating airflow, may require additional reheat capacity.

A single-duct exhaust valve is a type of single-duct ATU (air terminal unit) designed for exhaust air and consists of an insulated casing, airflow regulator, and possibly also an actuator, airflow-measuring device, and selected controls. Accessory inlet attenuators or silencers are sometimes used. Specialty materials may be needed for corrosion resistance. The designer should consider pressure drop and system effects.

A venturi valve is a type of single-duct ATU and can be used for either supply or exhaust. Traditionally, the device consisted of a round venturi valve body and an internal shaft that supports a cone assembly. Newer technologies remove the internal cone assembly and use damper blade assemblies to control airflow.

Cone Assembly Type. The cone assembly is spring-loaded on the shaft. As pressure in the primary duct increases, the cone compresses the internal spring and moves closer to the venturi throat, increasing resistance to the airstream. As pressure in the primary duct decreases, the spring retracts and the cone assembly moves farther from the venturi throat, decreasing resistance to the airstream. This is called mechanical pressure independence. If the venturi valve is provided with an actuator to allow for variable airflow, the actuator and positioning arm reposition the shaft, which in turn moves the cone assembly relative to the throat, changing the airflow.

Damper Assembly Type. The damper assembly is controlled by an actuator that responds to differential pressure between two different points along the venturi valve body or by other means. The damper modulates to control airflow as pressure fluctuates, yielding a pressure-independent system that directly measures airflow through the valve body. A controller is used to modulate the valve damper actuator and control the overall system sequence of operation, whether constant volume or variable volume.

 Dual-Duct Terminal Units

Dual-duct terminal units are typically controlled by a room thermostat or sensor. They are each connected to two supply air ducts that deliver two of warm, cold, recirculated, mixed, or outside air to provide desired room control. Volume-regulated units have individual airflow control devices to regulate the amount of air from the two supply ducts. Dual-duct units can have reheat coils too if mixing of the hot and cold ducts’ air is insufficient for humidity control or space heating. When a single temperature control device regulates the relative amounts of both warm and cold air to control temperature, a separate airflow control device may function to control and limit total airflow from the unit. Specially designed baffles may be required inside the unit or at its discharge to mix varying amounts of warm and cold air and/or to provide uniform temperature distribution downstream. Dual-duct units can be equipped with constant- or variable-flow control. These are typically pressure independent, to provide consistent flow rate and temperature control. Dual-duct terminals may also be used with outdoor air conditioned and supplied by a primary air-handling unit and ducted to the terminal units; such systems’ AHUs maintain the required volumetric flow of ventilation air into the spaces served. Dual-duct units with cooling and outdoor air may need a local heating device; these primary-secondary air distribution systems thus need careful analysis and design.

A nonmixing dual-duct unit is effectively two single-duct terminal units side by side. The basic unit incorporates separate cold and hot air inlets that are to be attached to the two primary-air ducts, with sometimes neutral-temperature air in one of the ducts (e.g., during mild weather). The units are usually applied in exterior zones in buildings where overhead heating and cooling are desired but not auxiliary heating, and when zero minimum airflow is acceptable during changeover between heating and cooling. Proper discharge configurations are required to reduce the likelihood of improper mixing.

A mixing dual-duct unit is the same, with an integral mixing/attenuator section on the downstream end of the terminal unit to minimize temperature stratification in the discharge airstream. They are often used in interior and exterior zones in buildings (e.g., hospitals) where overhead heating and cooling are desired, but an auxiliary heating coil is not, and zero minimum airflow is unacceptable during changeover between heating and cooling. Evaluate mixing performance to fit the application, and consider the additional pressure drop of mixing/attenuators sections.

 Air-to-Air Induction Terminal Units

Induction terminals supply primary air or a mixture of primary and recirculated air to the conditioned space. They achieve this function with a primary air jet that induces recirculated air, known as secondary air in this application, via grilles to the ceiling plenum or from individual rooms via a return duct. Typically, the primary air is of higher design velocity than that delivered to other types of terminal units, and the extra momentum is used as the inducing energy source. The induction unit contains devices that are actuated in response to a thermostat to modulate the mixture of primary air and induced secondary air. Reheat coils may be required to meet interior load requirements. Historically, induction units were used with high-velocity ducts, and often produced much noise. Modern versions often work well with much lower-velocity air but require careful selection. Generally, induction units are considered where there is a desire for zone-level air distribution equipment, installed in or over occupied spaces, that have no fans or other components that may require frequent access for maintenance. Any terminal unit that uses recirculated air must have an air filter, and that filter should be readily accessible for inspection and periodic replacement.

 Fan-Powered Terminal Units

Fan-powered terminal units are used as secondary-level air handlers in primary-secondary air distribution systems and are typically installed in return air plenums. They can be specified with either heating, reheating, or cooling coils, or a combination. They differ from air-to-air induction units in that they each include a blower, driven by a small motor, which moves air from the conditioned space, ceiling plenum, or floor plenum, that may be mixed with the primary air from the main air handler. The characteristics of fan-powered units are

  • In heating mode, the primary air is mixed with usually warmer or cooler secondary air that then passes through the unit’s heating coil.

  • The unit’s fan increases supply air pressure to deliver air to areas that otherwise would be short of airflow.

  • With heating or cooling coils in the units, perimeter zones can be heated or cooled without operating the main air handler when ventilation with outdoor air is not required.

  • In-room air velocities can be kept consistently high to improve mixing.

  • Air velocities may be reduced in low-load conditions to decrease noise levels.

  • The main air handler operating pressure can be reduced with series fan-powered units compared to other terminal units because the secondary-level fans provide some of the total needed supply air pressure differential and may yield some fan-energy savings.

  • In thermal storage and other systems with relatively low supply air temperatures, series fan-powered terminal units may be used to mix the cold supply air with much warmer induced return or plenum air, to moderate the discharge air temperature.

Some units are equipped with special insulation and a vapor retarder to reduce condensation with below-dewpoint supply temperatures.

Fan-powered terminal units can be divided into two categories: (1) series, with all primary and induced air passing through a blower in the unit that operates continuously during the occupied mode; and (2) parallel, in which the blower operates only on demand when induced air or heat is required.

Fan-powered terminal units typically use fractional horsepower alternating current (ac) electric motors for their included blowers. Increasingly, high-efficiency electrically commutated motors (ECMs) are used instead of older, less efficient motor designs. The efficiency of the motor becomes more important as the units operate for more hours of each year.

A series unit typically has two inlets, one for primary air from the central air handler and one for secondary air recirculated from the spaces served, often via a ceiling or floor plenum. All air delivered to the zone passes through the blower. The blower operates continuously whenever the primary air fan is on and can be cycled as required when the primary fan is off. As the zone’s load decreases, an airflow control device throttles the amount of primary air delivered to the blower. The blower makes up for this reduced amount of primary air by acquiring more air from the conditioned space or ceiling plenum through its secondary air inlet. Sometimes a series unit has two ducted inlets, like a dual-duct terminal unit, in addition to the induction air inlet, which may or may not have ducting to it. The second primary air duct is typically used for dedicated outdoor air systems. Fan airflow and primary air can be varied when the units are in part-load condition, but fan airflow should never be less than the total amount of air supplied to the unit by the ducted inlets.

Fan-Powered Series Flow. The basic unit consists of a single-duct unit, blower/motor, and selected controls where the motor and primary damper are arranged such that mixing occurs upstream of the blower; this unit is depicted in Figure 5. They also have been called constant-volume or constant-fan units. Supplemental heating coils, such as steam, hot water, or electric, are generally required. Electric-resistance heating coils are typically located on the discharge of the unit; water coils may be on the discharge or the induction port. Heating coils on the induction port, and thus upstream of the unit’s blower, increase ambient temperature at its motor and decrease motor life. Supplemental cooling coils are sometimes located on the induction port for some applications like when utilized in conjunction with dedicated outdoor air systems. A low-profile version of the fan-powered series flow unit is typically less than 300 mm tall and is commonly used where zoning requirements limit building height and the architect wishes to maximize the number of floors, because these units fit in a shallow ceiling plenum. Unlike standard fan-powered terminals, the fan/motor assembly is installed flat on its side with the wheel rotating in a horizontal plane.

Fan-powered series-flow units are generally used for

  • Exterior zones where heating and cooling loads may vary considerably

  • Buildings where heating is desired when the central system is shut down during unoccupied hours

  • Allowing lower central system supply duct static pressure

  • Where occupant comfort can be optimized, because the high-, sometimes constant-, volume variable-temperature air delivery produces consistent air distribution, acoustics, and ventilation air delivery

Dual Air Inlet Fan-Powered Series Flow. These units are similar in construction to the standard series-flow terminals but have an additional air inlet that provides a direct connection to the terminal unit for ventilation air. They are commonly used in buildings where ventilation air is supplied via a dedicated ventilation duct system to each terminal unit; this is generally done where it is desirable to monitor ventilation air quantities to each zone.

Low-Temperature Fan-Powered Series Flow. These units are the same as fan-powered series flow but have special construction to minimize the potential for condensation. They can be used with cold-water/ice storage systems that provide below-dewpoint temperature primary air to the zone terminals, or where standard terminals may be exposed to high humidity.

Underfloor Fan-Powered Series Flow. This type is a fan-powered series flow terminal unit designed to fit between the pedestal supports of raised- or access-floor systems. They are available in several unit sizes, but with limited height and width.

Primary and induction ports, if any, to such units may or may not be ducted. Typically, in cooling mode, cool primary air is supplied to the well-sealed floor plenum, and heated air may be ducted to the terminal unit that is then mixed with the cool air in varying amounts. In these cases, the control system must perform the proper damper sequence to control room air conditions.

Parallel fan-powered terminal units, in cooling mode, supply the primary air directly to the space, bypassing its fan. In heating mode, the blower section induces plenum air and is mounted in parallel with the primary airflow control device, this unit is depicted in Figure 6. A backdraft damper is included to limit the amount of primary air flowing through the blower section when the blower is not energized. The blower in these units is generally energized after the primary airflow has reached the minimum flow rate. Typically, the parallel unit provides constant-air flow rate heating and variable air flow rate cooling. Although it is not recommended due to control instability, these units are sometimes applied in CAV mode with electronically commutated motors programmed to maintain constant airflow rate discharge. The motor control algorithm gradually increases the unit’s fan speed as the primary airflow is reduced. Parallel units are typically limited to one ducted supply inlet.

One weakness in parallel fan-powered terminals is leakage of primary air through the fan’s backdraft damper and the mixing chamber housing. ASHRAE research project (RP-1292 (David 2007) demonstrated that much of the energy saving associated with intermittent fan cycling is offset, and in fact may be significantly less than the energy loss caused by this leakage.

Series Fan-Powered Terminal Unit

Figure 5. Series Fan-Powered Terminal Unit


Fan-Powered Chilled Water Series Flow. This unit type takes all the features of a basic fan-powered series flow unit and incorporates a supplemental cooling coil on the induction port. Typically, this cooling coil is designed for sensible cooling only, to avoid condensation issues and in many cases, is used in conjunction with dedicated outdoor air systems.

Fan-Powered Parallel Flow. Sometimes called variable-volume or intermittent-fan units, these consist of a single-duct unit, blower/motor, backdraft damper, and selected controls; the motor and primary damper are arranged such that mixing occurs downstream of the blower. Supplemental heating coils, either steam, hot water, or electric, are generally required. Electric-resistance heating coils are typically located on the discharge of the unit. Water coils may be on the discharge or the induction port, although the discharge location adds to the supply air system’s static pressure requirements and increases leakage through the backdraft damper, as shown in ASHRAE RP-1292 (Davis 2007). Heating coils on the induction port increase the air temperature at the unit’s fan motor and decrease its life.

Fan-powered parallel-flow units are used in exterior zones where heating and cooling loads may vary considerably, and in buildings where heating is needed when the central air handler is shut down during unoccupied hours.

Parallel Fan-Powered Terminal Unit

Figure 6. Parallel Fan-Powered Terminal Unit


Bypass Terminal Units. A bypass terminal unit handles primary air through its inlet. The unit bypasses primary air to the ceiling plenum or to ducts leading to the air handler’s return to meet the needs of the conditioned space. Primary air, diverted into the ceiling plenum, returns to the central air handler as return air or building exhaust. This method provides a low first cost with minimum controls, but it is energy inefficient compared to other systems.

The basic bypass terminal consists of a diverter-type damper, actuator, bypass port, and selected pressure-dependent controls. A balancing damper is recommended ahead of the inlet.

Bypass terminals are used primarily with packaged rooftop air conditioning equipment with a direct-expansion (DX) coil where zoning is desired, but relatively constant airflows across the system components (e.g., coils, fans) are required to minimize the potential for freeze-up. The system offers a lower initial cost design. It does not provide the energy-saving advantages of a VAV system with fan-speed control; almost all the energy savings are from the reduced motor speeds that occur except at full design-load conditions.

3.7 FAN-COIL UNITS

This section discusses the use of hydronic and direct-expansion (DX) fan-coil units to control the flow rate and temperature of air delivered to the space as required to maintain occupant thermal comfort and/or ventilation rate. Chapter 5 discusses how fan-coil units are integrated into the design of the building. Fan-coils operate independently of any central air distribution system or are used similarly to some fan-powered terminal units.

There are various fan-coil systems to choose from when designing a building. Choosing which one to use depends on the building owner’s considering installation, application, operational cost, sustainability, thermal and acoustic performance, capacity, reliability, spatial requirements, code restrictions, water or refrigerant piping distribution, maintenance, and unit accessibility.

Fan-coil units are factory-made assemblies, and are typically much smaller than traditional, centrally installed air-handling units. The fan-coil performs some combination of the following functions: (1) temperature and humidity control, (2) ventilation of the conditioned space, (3) filtration, and (4) room air distribution, including providing air motion for comfort. Their blowers, when in operation, may provide beneficial acoustical masking in the spaces served. Fan-coil units are available in various configurations, including vertical or horizontal airflow paths and mounts for exposed or concealed locations in spaces. A zone temperature control device regulates the fan-coil airflow rate or discharge air temperature, or possibly both.

As shown in Figure 7, the basic components of fan-coil units are an integral or external filter frame, a heating or cooling coil, and fan. Both heating and cooling coils may be included, depending on the needs of the thermal zone. The zone temperature control device may be part of the fan-coil unit or supplied separately. Air entering the unit may be 100% recirculated air or a mixture of recirculated and outside air. The fan moves air from the conditioned space through the coil or coils, which then transfers heat to or from the air. Fans are usually placed after the coils (draw-through arrangements), but some fans are installed before the coils (blow-through). The coils use steam, chilled or hot water, or refrigerant (DX), or are electric resistance-heating elements. A filter is required at or upstream of the unit’s inlet to minimize airborne particulates to keep downstream components cleaner. The fan and motor assembly are generally arranged for quick removal for servicing. The fan may be directly or indirectly driven by its electric motor. If the unit includes a dehumidifying cooling coil, it must be equipped with a drain pan and drain for the condensate; an insulated pan may be desirable. Fan-coil casings are typically galvanized or painted steel and may be prepped and painted after installation, but care is needed not to cover permanent informational labels. The casing may be internally insulated for both thermal and acoustic considerations.

Additional components are offered for many fan-coil units for specific applications, including fan controls (e.g., modulating fan controls), thyristor control, or electronically commutated motors (ECMs). A hydronic coil’s water valve piping package can include such components as manual or automatic flow controls, pressure-independent water control valves, strainers, unions, pressure-temperature ports, air vents, hose connections, drains, and balancing valves. The coil in a DX system includes a fixed refrigerant expansion orifice device such as a capillary tube or a thermal expansion valve. Electric heating controls include magnetic contact closure or solid-state relays.

Basic Fan-Coil Unit

Figure 7. Basic Fan-Coil Unit


Fan-coil units are generally available in nominal sizes from95 to 1135 L/s or 2 to 21 kW, with direct drive permanent split capacitor (PSC) fan motors or ECMs for a wide range of applications. These units can be used in ducted or nonducted single or multiroom applications. They typically have multiple-row cooling coils and may have single- or multiple-row heating coils. If a two-pipe hydronic system for seasonal heating or cooling is used, only one coil may be included; however, four-pipe systems with separate heating and cooling coils are generally recommended for improved comfort and overall efficiency. If steam is used instead of hot water, it requires a separate coil. In a DX system, its coil is most often cooling-only, but heat pump applications are increasingly of interest. For heat pump applications, specifying an electric resistance heating coil is often also recommended. Fan-coil unit systems can

  • Require less building interstitial space, because the water/refrigerant piping system has a higher energy density per unit fluid flow than an all-air system

  • Provide individual-zone temperature and humidity control

  • Enable retrofits to expand capacity beyond that of the existing air system.

  • Allow individual dwellings in multifamily buildings to have individual electrical meters and separate air flows versus a central AHU

  • Provide occupants with independent temperature controls

DX fan-coil systems also eliminate the need for a central chiller plant. However, for DX fan-coil units in high-rise buildings, the space required for mounting condensing units and the lift required for oil in refrigerant lines must be considered. Minisplit and VRF systems that use a ducted indoor fan-coil unit are available for high-rise and other applications, too.

Two- and Four-Pipe Hydronic Distribution Systems. When the heating and cooling heat transfer fluids, typically treated water, are supplied to a common coil in each terminal unit, it is called a two-pipe system, with one pipe for supply and one for return. These are also called a heating/cooling changeover system. A four-pipe distribution system has dedicated supply and return piping for the separate heating and cooling coils, or each circuit within a common coil. The four-pipe system generally has a higher initial cost; however, it provides (1) all-season availability of heating and cooling at each unit, (2) no summer/winter changeover requirement at the terminal units, (3) controllability to maintain an energy-saving dead band between heating and cooling, and (4) heating coil arrangements for either preheat or reheat.

A two-pipe system can only heat or cool, depending on the supply water temperature. During intermediate seasons or when the building requires simultaneous heating and cooling, supplemental electric heat is usually provided. The coil is typically sized larger for cooling, so careful consideration of the heating water temperature is required; often it is lower than for a dedicated hydronic heating coil.

Motors and Controls. When selecting a motor type, consider features such as control type, control scheme, and sequence of operation. The differences between a permanent split capacitor (PSC) versus an electronically commutated motor (ECM) affect the sequence of operation, which in turn dictates type of room thermostats, controls, and water valves. When an ECM is used in a fan-coil, both the fan motor and water control valve are typically modulated by a controller based on room demand.

The most common control for fan-coils is a room thermostat. These thermostats come in both line voltage (i.e., same voltage as motor) and 24 VAC; generally, a lower control loop voltage is preferred due to safety expectations. Both thermostats offer simple on/off or multispeed control of fan motors and open/close control of water control valves, although programmable versions are readily available that adjust the temperature set point for expected occupancy variations (i.e., setback thermostats).

Analog controllers can provide high level of control for modulating components such as ECMs, water valves, and silicon-controlled rectifiers (SCRs). The most advanced level of building control is provided by direct digital control (DDC), which adds communication ability through a building automation system (BAS).

Additional information on fan-coil unit motors and controls can be found in Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

Unit Types and Configurations. Fan-coil units are available in many different configurations; however, not all configurations discussed here are available for all types of units. Orientation of airflow from return to supply, unit features, and dimensional characteristics constitute the major differences between configurations. Outdoor air can be mixed with recirculated air in the plenum or at the fan-coil unit or be delivered directly to the space separately from the fan-coil’s supply air. Changes in industry standards have increased the use of coupling ventilation air to fan-coil units. The outdoor air can be pretreated or unconditioned and ducted or nonducted. Fan-coil units are available with a variety of options to handle outdoor air, such as mixing boxes, outdoor air duct collars, air measuring devices, or air control devices.

Vertical Units. Low-profile vertical fan-coil units (called sill units or cabinet heaters) are typically used beneath or adjacent to windows or exterior walls in concealed or exposed cabinets. The low silhouette sometimes limits filter area, serviceability, capacity, and cabinet geometry. Air is discharged vertically through grilles mounted on the top face of the enclosure. Controls and water valves are typically located in the enclosure, with access from the room for maintenance.

Vertical, high-output fan-coil units are designed for larger spaces or multiple rooms. The units are typically located in a closet, where a door allows easy access. Ducted discharge air supplies multiple outlets located throughout the space. The return is typically located near the floor of the closet and may or may not be ducted. Typically, one thermostat controls the air temperature supplied to all the spaces served.

Vertical stack fan-coil units, as depicted in Figure 8, are typically mounted in walls of or vertical chases in the conditioned space, such as near the window of a hotel or dorm room. Air is discharged into the space from high sidewall grilles or ducted to outlets throughout the zone. Multiple stack units may be connected to a common set of risers to serve adjacent spaces. The pipes can be in a cavity protected by fire-rated partitions separating multiple adjacent zones.

Floor-to-floor, vertical stack fan-coil units are typically supplied with chilled- and/or hot-water risers and return downcomers, and a condensate downcomer. VRF versions are available too, as are water-cooled heat pumps units. Vertical stack fan-coils with integral prefabricated risers located directly above one another can reduce installation labor and time. Evaluation of floor-to-floor centerlines is critical for riser and unit heights.

Typical Vertical Fan-Coil Unit

Figure 8. Typical Vertical Fan-Coil Unit


Horizontal Units. Horizontal overhead units may be concealed or exposed, and some have discharge or return ducts. Discharge ducts may supply several outlets in one or more rooms. Ducted units must be designed to handle higher external static pressure. Horizontal models conserve floor space, but when located in furred ceilings, consideration should be given to access and condensate removal. This type of fan-coil is oft-used, for example, in plenums over hallways in hotels, apartments, and condominiums. The cooling is most often a DX split-system, and heating is heat pump or electric resistance. Minisplit and VRF versions are available too.

Typical Horizontal Fan-Coil Unit

Figure 9. Typical Horizontal Fan-Coil Unit


Figure 9 shows a typical low-profile horizontal fur-down fan-coil unit. Horizontal fur-down units are generally less than 280 mm in height and mounted in a fur-down below the ceiling level or in a soffit area. The return is nonducted, typically through filter-return grilles; the interstitial area of the soffit is the return plenum, which otherwise must be very well sealed. Supply air is typically ducted to one or more two-way high-sidewall supply grilles. Horizontal fan-coil types are generally used in space-constrained applications. A variation of the horizontal furdown unit includes a larger return plenum, which has filter-frame accommodations and may be ducted to a return grille. The addition of a return plenum with an externally finished cabinet allows the fan-coil unit to be installed below the ceiling.

High-capacity, horizontal fan-coil units are generally up to 460 mm in height and mounted above the ceiling in a return air plenum. These models have a higher capacity than fur-down low-profile units, and generally serve multiple rooms with a ducted supply. The unit may have multiple plenum arrangements, like fur-down models do, but the interstitial area is typically the return plenum.

Underfloor Fan Coils. This fan-coil is like an underfloor fan-powered terminal, but it includes a cooling coil to boost the cooling load at the perimeter of zones or, for example, in conference rooms with raised floors. Another use may be in staircases or podiums. If the cooling coil is designed to condense water vapor when operating, care must be taken to provide for adequate drainage. Condensate pumps may be required. These fan-coils are available in several unit sizes, but with limited height and width to fit under the raised floor.

For fan-coil applications in raised floors, typically either the supply or return air is ducted, and thus the plenum is used for unducted flow of the other. The plenum must, therefore, be very well sealed so that air does not leak in or out of unintended places; alternatively, both the supply and return can be ducted and well sealed. In all cases, the control system must have the proper damper sequence to control room air distribution to maintain the proper conditions in the occupied space.

Maintenance. Fan-coil systems require maintenance, which is generally done via the occupied areas. Unit accessibility is important for inspections and when performing routine maintenance such as filter replacement, coil and drain cleaning, and motor servicing. Large fire-rated hatches may be required when units are placed in small plenums, for example. When above suspended ceilings, the movable ceiling tiles may provide adequate access and fire rating.

3.8 CHILLED BEAMS

Chilled-beam systems are designed to address most or all the zone’s sensible heat gains or losses locally using water, allowing the flow rate of preconditioned air from the air-handling unit to be reduced to maintain only the required latent cooling and ventilation of the space. This often results in ducted design airflow rate reductions of 60 to 80%, and thus similar reductions in air distribution equipment capacity requirements. Chilled-water supply temperatures are maintained at or above the room air dew point to prevent condensation on the beam heat transfer coil(s). The zone must be very well sealed and air pressure differential optimized continuously to effectively eliminate infiltration of uncontrolled humid air. Chilled-beam systems perform the following functions:

  • Temperature control (sensible cooling and heating)

  • Latent cooling (when using drain pans or inductions units)

  • Room air distribution

  • Ventilation (active chilled beams)

  • Humidity control (active chilled beams)

 Beam Types and Configurations

Active beams, as shown in Figure 10A are induction terminals that consist of a primary air duct connection, a series of induction nozzles, hydronic heat transfer coil(s), supply outlet(s), and induced air inlet section(s). Primary air, discharged through the induction nozzles, creates a lower-pressure region that induces room air through the chilled- and/or hot-water coil(s). The room air is conditioned before being mixed with primary air, and then the mixture of primary and conditioned induced air is then discharged to the space. This mixture’s temperature and/or flow rate is modulated in accordance with the space demand and control strategy. Active chilled beams are available in the following configurations:

  • Linear (one-way or two-way discharge)

  • Modular (four-way discharge)

  • Recessed

  • Floor mounted or cabinet style

  • Induction units (with integral drain pans)

Active beams, when properly applied, generally produce fully mixed room air distribution, although displacement ventilation versions (cabinet style) are available as well. Their air distribution characteristics depend on the beam’s supply outlet configuration, like those described in Table 1. Most active beams use linear slots on their discharge, and room air distribution is therefore characteristic of that outlet type because the induced air produces significant supply air velocity. The following piping configurations are generally used:

  • Two-pipe

  • Four-pipe

  • Two-pipe changeover (six-way valve)

Cooling-only active beams use two pipes (supply and return) to their coils. Active beams can also be used for overhead heating; when applied as such, the beams are typically provided with four-pipe combined coils. These beams’ coils have a common fin stack, but the tubing that passes through the stack is dedicated to either cooling or heating. In most cases, 75% of the tube passes are dedicated to cooling, and 25% are supplied hot water. The water flow rate through either circuit is varied by zone chilled- and/or hot-water control valves that are modulated the zone temperature sensor.

Where both heating and cooling are needed but two-pipe beams are used, six-port control valves can be effective. These valves incorporate four supply and return ports for both chilled and hot water. They then determine the water source that is required and modulate the flow to and from one or more two-pipe beams through a shared local two-pipe system. This can considerably reduce zone piping costs and allow the use of more efficient two-pipe circuitry in the beam heat transfer coils; however, it loses the ability to heat or cool each beam individually, if jointly connected on a local two-pipe system.

Overhead beams, if so designed, may be used in suspended or finished ceilings, or independently mounted below. Although active beams are usually installed in the upper part of the space, they can also be located in sidewalls or at floor level, with their supply air delivered at high or low velocity, depending on the air distribution strategy (mixing or displacement) that is desired. Both active and passive chilled beams can be integrated with additional services (e.g., lighting or fire protection) as required.

Passive beams, as shown in Figure 10B, consist of a sensible cooling coil and a casing, and can be fitted into an architectural enclosure when exposed. They provide space sensible cooling mainly by negative-buoyancy-driven natural convection: the coil provides heat exchange between the chilled water and the induced room air. When cool water is circulated through the coil, room air between the fins is cooled and falls naturally into the room. Displaced room air then pushes air through the beam’s coil.

(A) Active and (B) Passive Beams

Figure 10. (A) Active and (B) Passive Beams


There are two basic types of passive beams: exposed and recessed. Exposed passive beams are commonly used in spaces without suspended ceilings (i.e., in rooms with either finished or no ceilings).

Recessed passive beams are generally integrated into a suspended ceiling. When passive beams are installed in such a ceiling, a minimum clearance between the top of the beam and any surface above it should be provided to ensure a sufficient return air path. Generous shadow gaps, dummy beam sections, and/or return or transfer grilles are recommended for creating the near-zero pressure loss return air path from the room to the plenum.

Passive beams cannot be used effectively for heating spaces below them due to positive air buoyancy. Instead, a decoupled heating system (e.g., low-level finned tube or radiant panels or floors) is commonly used. However, the passive beams may be used at times to intentionally warm the plenum or floor above them somewhat, for comfort or freeze protection.

Space ventilation and dehumidification must be provided by a complementary air delivery system. Air delivery systems that promote fully stratified or partially mixed air distribution when in cooling mode are often preferred, because passive beams mounted high operate more efficiently in thermally stratified environments.

Additional information on active and passive beams can be found in Woollett and Rimmer (2014) and Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications.

3.9 AIR CURTAIN UNITS

Air curtain units (ACUs) are local devices that supply high-velocity planar airstreams that act as controlled barriers for environmental and thermal separation, as well as for resisting wind when a building’s doors or windows are open.

When used as an environmental separation barrier, an ACU minimizes migration of gaseous or particulate contaminants, deters flying insects, and may convey contaminants toward local exhaust. As a thermal barrier, the ACU reduces cross migration of warm, lighter air flowing through the upper part of the opening and cold, heavier air flowing through the lower part of the opening. As a wind resistance barrier, it minimizes the effect of outdoor air blowing into a building’s openings.

An ACU can reduce the energy consumption of HVAC systems when areas of different temperatures need separating, but physical barriers such as walls or doors cannot be used at certain or all times. ACU energy effectiveness is defined by the amount of energy saved (i.e., the energy loss through an opening prevented with an ACU) divided by the amount of energy that would have been lost without, represented as a percentage. The cost effectiveness can be calculated similarly. Research has demonstrated that air curtains can range in energy effectiveness from 60 to 90%, depending on the type of unit and application (Costa et al. 2006; Giráldez et al. 2013). See Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications for more information.

ACUs are constructed of a motor and fan, or a system of motors and fans, mounted inside a cabinet, and a specialized plenum for discharge. Air is drawn in through either a ducted or nonducted intake, specified with or without a filter, and discharged at a high velocity as an air curtain; this air curtain is sometimes referred to as the ACU airstream. The unit is normally mounted above or beside a door or window opening. Discharge across the opening is either vertical, when the unit is mounted above the opening, or horizontal, when the unit is mounted beside the opening. Due to fluid mechanics, air is entrained and mixed, from both sides, into the curtain. Thus, the direction of the jet produced is important, and is often adjustable or even actively controlled.

Unit Types and Configurations. ACUs are classified by two different types of construction: non-recirculating and recirculating. The major differences between the two systems are the airflow path, cabinet construction, range of effectiveness, and purchase and installation costs.

A non-recirculating system draws air into the unit directly from typically one indoor environment and is available in both horizontal and vertical applications; horizontal-mount, vertical-down discharge is depicted in Figure 11. An air curtain equipped with inlet ductwork that draws air from outdoors only is also considered to be nonrecirculating. This configuration is recommended for doorways that open frequently (e.g., 10 times or more per hour). Flying insect control applications use this type of unit exclusively because of its ability to generate a high-velocity airstream. It is the most common system for environmental separation because of its low initial purchase and installation costs. Nonrecirculating systems are typically used for special applications, due to their flexibility in construction and installation.

A recirculating system draws air from ductwork, which collects and returns much of the discharge air as well as entrained air to the ACU’s inlet as shown in Figure 12. Applications often use a plenum with a floor return grille that is connected to the ACU’s inlet with ductwork. An alternative construction includes horizontal flow, which discharges and returns from side to side. These systems are recommended for doorways that are opened for extended periods of time, with a high rate of traffic. Although its effectiveness rating is higher, this system is only suitable for thermal separation applications. Recirculating systems use lower velocities and are perceived as less obtrusive than non-recirculating systems.

Non-Recirculating, Horizontal-Mount High-Velocity Air Curtain Unit (Source: AMCA Standard 222)

Figure 11. Non-Recirculating, Horizontal-Mount High-Velocity Air Curtain Unit (Source: AMCA Standard 222)


Non-recirculating systems are normally self-contained systems that can be easily installed or retrofitted to existing openings with minimal planning and changes to the opening and its sequence of operation. Recirculating systems require preplanning and comprise a combination of components, including discharge and return plenums, which require integration into the construction of the opening and its sequence of operation.

Recirculating, Horizontal-Mount Air Curtain Unit (Source: AMCA Standard 222)

Figure 12. Recirculating, Horizontal-Mount Air Curtain Unit (Source: AMCA Standard 222)


The typical range of energy effectiveness for non-recirculating systems is 60 to 80%, whereas recirculating systems range between 80 to 90% (Costa et al. 2006; Giráldez et al. 2013). Non-recirculating systems also have a relatively low purchase and installation cost; recirculating systems can have significantly higher installed cost.

Optional features available for both ACU types include heating, cooling, filters, and special controls. Special casing materials and/or coatings may be required for outdoor mounting or harsh environmental applications.

The availability of integrated heating and/or cooling options depends on the intended application and cabinet construction requirements. Note that a heating or cooling option will not improve the air curtain’s effectiveness; this serves as an enhancement to the application, independent of the protection provided by the airstream. A heat source may be added for local supplemental heat to reduce the windchill effect of the air curtain.

The most common heating types are

  • Electric heating coils: open (helical) or fin-tube element

  • Hydronic coil: hot water or steam

  • Indirect gas-fired: furnace uses heat exchanger to separate combustion air from heated air curtain

  • Direct gas-fired: burner fires directly into airstream being heated, so may not be acceptable for certain occupancies

  • DX evaporator coil: direct-expansion vapor compression refrigeration cycle system

Cooling options are used for the same general reasons as the heating options: occupant comfort, supplemental cooling, or dehumidifying. Special care is needed in cooling applications to remove the condensate generated in the cooling apparatus, also accounting for the higher face velocities across the coil so as not to blow water droplets off the coil. The most common types are

  • Hydronic coil: chilled water

  • DX evaporator coil: direct-expansion vapor compression refrigeration cycle system

Factors That Influence Selection. ACUs are typically considered for four different applications:

  • Energy savings: indoor applications where doors or windows are used for pedestrian traffic or the transporting of goods where they would be open long enough to impact the designed load of the HVAC system. Examples include front or customer entry doors, loading docks, service windows, ovens, and coolers or freezers.

  • Insect control (sanitation): indoor applications where doors or unscreened open windows could allow entrance of flying insects that would create an unsanitary environment.

  • Code requirements: buildings that are being constructed to meet a jurisdictional code requirement.

  • Process/special application: applications where the separation of two distinct environments is required to prevent cross contamination, fume/odor control, or a process that requires a direct stream of air to accomplish a specified task. Examples include cleanrooms, car washes, and assembly line drying or cooling by convection.

Chapter 58 of the 2023 ASHRAE Handbook—HVAC Applications provides details on these categories.

Product Selection. ACU selection depends on the width of the opening and installation height. To maximize effectiveness, the ACU must cover at a minimum the entire opening, and if possible should slightly overlap the opening’s frame. On wide openings, two vertically mounted, low-air-velocity units can be used as an alternate solution to a single horizontally mounted, high-air-velocity unit. The ACU discharge must have a free and clear path to the entire opening for optimal performance.

Recent studies suggest that the minimum air velocity required at the floor to create an effective barrier is 2 m/s (Yang et al. 2019). When selecting air curtains, commercially available products are offered and designed specifically based on the opening size and application. Manufacturers’ performance data should be consulted to determine the suitability of the ACUs used. Data to determine ACU performance should be obtained from recognized test standards such as ANSI/AMCA Standard 220.

Controls. ACU controls are essential to provide the correct air curtain velocity, temperature, and depth. They are also used to prevent unnecessary energy usage and overconditioning or overpressurizing the building entrance. Although supplemental heating and/or cooling can be provided by a so-equipped air curtain unit, it should not be seen as the primary source for conditioning internal areas. If an ACU is used for supplemental heating or cooling, the energy consumed during these control sequences should not be considered in the effectiveness rating of the unit. For convenience, user-operated controls are typically unit-mounted and configured to satisfy the building occupants’ needs. To meet design, access, or security requirements, optional remote-mounted controls may be available. At the simplest level of control, only manual operation of the fan speed and heat output may be required. However, additional control options include

  • Room thermostat

  • Door contact switch

  • Timer

  • Step or modulating control of electric or water heating

  • BMS control interface

The control unit may also have outputs for signaling failures or provide communication between the ACUs and the central control system (e.g., BMS, BAS, emergency management system [EMS]). ACUs can be equipped with controls as simple as a mechanical multispeed switch, or as sophisticated as an integrated interface with a touchpad or LCD panel. The LCD panel can control values such as discharge speed, heating/cooling status, indoor/outdoor set-point temperatures, failure reporting, and filter contamination level.

Maintenance. ACUs typically require biannual maintenance, depending on the application. Some designs may have motors and bearings that require periodic lubrication. Many designs use permanently sealed bearings instead. ACUs require only occasional cleaning of the blower impeller(s), cabinet interior, and heating apparatus, as well as filter cleaning or replacement if so equipped.

REFERENCES

ASHRAE members can access ASHRAE Journal articles and ASHRAE research project final reports at technologyportal.ashrae.org. Articles and reports are also available for purchase by nonmembers in the online ASHRAE Bookstore at www.ashrae.org/bookstore.

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AMCA. 2017. Application manual for air curtain units. AMCA Standard 222-16.

ASHRAE. 1996. Cold air distribution system design guide.

ASHRAE. 2013. UFAD guide: Design, construction and operation of underfloor air distribution.

ASHRAE. 2023. Thermal environmental conditions for human occupancy. ANSI/ASHRAE Standard 55-2023.

ASHRAE. 2022. Ventilation for acceptable indoor air quality. ANSI/ASHRAE Standard 62.1-2022.

ASHRAE. 2022. Energy standard for buildings except low-rise residential buildings. ANSI/ASHRAE/IES Standard 90.1-2022.

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Davis, M., J.A. Bryant, D.L. O’Neal, A. Hervey, and A. Cramlet. 2007. Comparison of the total energy consumption of series versus parallel fan powered VAV terminal units, phases I and II. ASHRAE Research Project RP-1292.

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Landsberger, B., Z. Poots, and D. Reynolds. 2011. Effects of typical inlet conditions on air outlet performance. ASHRAE Research Project RP-1335, Final Report.

Posokhin, V.N. 1985. Design of local ventilation systems for the process equipment with heat and gas release. Mashinostroyeniye, Moscow (in Russian).

Posokhin, V.N., and V.A. Broida. 1980. Local exhausts incorporated with air curtain: Hydromechanics and heat transfer in sanitary technique equipment. KNTI, Kazan (in Russian).

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Strongin, A.S., and M.V. Nikulin. 1991. A new approach to the air curtain design. Construction and Architecture—Izvestiya VUZOV (January):84-87 (in Russian).

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Wang, L., and Z. Zhong. 2014. An approach to determine infiltration characteristics of building entrance equipped with air curtains. Energy and Buildings 75:312-320.

Woollett, J., and J. Rimmer. 2014. Active and passive beam application design guide. ASHRAE and Federation of European Heating, Ventilation and Air Conditioning Associations (REHVA), Brussels.

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BIBLIOGRAPHY

ASHRAE. 2023. Method of testing the performance of air outlets and air inlets. ANSI/ASHRAE Standard 70-2023.

ASHRAE. 2015. Method of testing for rating fan-coil conditioners. ANSI/ASHRAE Standard 79-2015.

ASHRAE. 2022. Method of testing for room air diffusion. ANSI/ASHRAE Standard 113-2022.

ASHRAE. 2016. Methods of testing air terminal units. ANSI/ASHRAE Standard 130-2016.

ASHRAE. 2018. Method of testing chilled beams. ANSI/ASHRAE Standard 200-2018.

Hayes, F.C., and W.F. Stoecker. 1969. Heat transfer characteristics of the air curtain. ASHRAE Transactions 75(2):153-167. Paper 2120.

Pappas, T.C., and S.A. Tassou. 2003. Numerical investigations into the performance of doorway vertical air curtains in air-conditioned spaces. ASHRAE Transactions 109(1):273-279. Paper 4627.



The preparation of this chapter is assigned to TC 5.3, Room Air Distribution.