In a fully developed building (including the core and shell as well as space developed for occupancy), the cost of mechanical and electrical trades (i.e., HVAC, electrical, plumbing, and fire protection) is typically 30 to 35%, and for a high-rise commercial building is usually over 25%, of the overall cost (exclusive of land). In addition, the mechanical and electrical equipment and associated shafts can consume 7 to 10% of the gross building area. The architectural design of the building’s exterior and the building core is fundamentally affected by the system chosen. Consequently, HVAC system selection for any tall building should involve the entire building design team (i.e., owner, architect, engineers, and contractors), because the entire team is affected by this decision.
The points of concern and analysis methods do not differ in any way from the process that would be followed for a low-rise building. Possible alternative systems also are very similar, but the choices for high-rise buildings are typically more limited.
Air-Conditioning System Alternatives
Several alternative systems are used in tall buildings. Although the precise system configurations are subject to the experience and imagination of the design HVAC engineer, the most common ones are variations of generic all-air and air/water systems.
Unitary, refrigerant-based systems, such as through-the-wall units, are used in conjunction with all-air systems providing conditioned ventilation air from the interior zone, but this combined solution has been limited to retrofits of older buildings that were not previously air conditioned and smaller low-rise projects. They are seldom used in first-class tall commercial buildings.
Another option is panel-cooling-type systems, including chilled-ceiling and chilled-beam systems. Though not common in the United States, these systems are used in Europe as a retrofit alternative in existing buildings that were not previously air conditioned, because these systems can be installed with minimal effect on existing floor-to-ceiling dimension.
All-Air Variable-Air-Volume Systems. All-air variable-air-volume (VAV) systems in various configurations are one of the most common solutions in tall buildings. Conditioned air for VAV systems can be provided from a central fan room or from local floor-by-floor air conditioning units. These alternative means of delivering conditioned air are discussed in the section on Central Mechanical Equipment Room Versus Floor-by-Floor Fan Rooms. This section is primarily concerned with system functioning, configurations in use, and possible variations in system design.
VAV systems control space temperature by directly varying the quantity of cold supply air in response to the cooling load requirements. VAV terminals or boxes are available in many configurations; pressure-independent terminal units are recommended. Interior spaces that have a year-round cooling load regardless of outdoor air temperature can use any of the alternative types of VAV boxes:
A single-duct VAV terminal reduces supply air volume directly with a reduction of the cooling load. This is a very common terminal in commercial projects, and has the smallest height of any terminal used in office buildings. Usually a stop is used to maintain minimum airflow, for proper ventilation.
A series-flow fan-powered VAV terminal maintains constant airflow into a space by mixing the required amount of cold supply air with return air from the space. The VAV terminal contains a small fan to deliver constant airflow to the space. The fan operates any time the building is occupied. The primary advantage of the fan-powered box is that airflow in the space it supplies is constant at all conditions of load. This is of particular import if low-temperature air is used to reduce the distributed air quantity and the energy necessary to distribute the system air. In cold climates and when the perimeter serving terminal unit locations are at ideal distance from the perimeter wall, the series-flow fan-powered terminal continuously recovers internal heat to be used for partial heat of perimeter spaces.
A parallel-flow fan-powered VAV terminal maintains variable airflow into a space and mixes the required amount of cold supply air at minimum flow requirements with return air from the space. The VAV terminal contains a small fan that starts only in heating mode to deliver mixed primary and return airflow to the space. The fan operates only when heating is required to deliver warm return air, mixed with cool primary air when the building is occupied. Unlike the series-flow box, this option delivers increased airflow to the space during heating but can also shut off primary air and operate only the fan to deliver return air during unoccupied periods. A box-mounted heating coil (hot-water or electric) supplements the heat provided by return air when heating requirements increase. The parallel approach does not ensure constant air volume to the space, as can be obtained with the series approach, but it does provide a minimum airflow at significantly lower operating cost.
An induction box reduces supply air volume and induces room air to mix with supply air, thus maintaining a constant supply airflow to the space. These units require higher inlet static pressure to achieve velocities necessary for induction, with a concomitant increase in supply fan energy requirements. Moreover, operational problems have been experienced, especially at reduced primary airflow quantities. Thus, these boxes are now seldom used in commercial projects.
The exterior zone can use any VAV box type, but in geographical locations requiring heat, the system must be designed with an auxiliary means of providing the necessary heating. This can be done by installing hot-water baseboard, controlled either directly by thermostat or by resetting the hot-water temperature inversely with the outdoor air temperature. Other alternatives are thermostatically controlled electric baseboard on the exterior wall, or either electric or hot-water heating coils in the perimeter VAV boxes.
Low-Temperature-Air VAV Systems. All of the preceding variations can be designed using conventional temperature differentials (16 and 20°F) between the supply air and room temperature. Buildings have been successfully designed, installed, and operated for decades with low-temperature supply air between 48 and 50°F. This increases the temperature supply differential to approximately 28°F, thus dramatically reducing primary air quantities and subsequently reducing air-handling system size and air duct distribution.
This lower-temperature air can be obtained by operating the refrigeration machines with chilled water leaving at 40°F or by using ice storage. If the chiller supplies 40°F chilled water, operating costs of the refrigeration plant increase and the chiller must operate for a longer time before an economizer cycle can occur. Moreover, use of absorption refrigeration machines may not be possible, because they usually cannot provide chilled water as cold as 40°F.
However, the reduced quantity of air distributed also reduces fan power, which more than offsets the additional energy used by the chiller. This lower-temperature air requires series-flow fan-powered VAV terminals or induction-type air supply terminals to mitigate draft and dumping concerns at the diffuser due to supplying low-temperature air directly to the space. The air delivery terminals mix room and cold supply air to deliver warmer air to the space to offset heat gain.
Using low-temperature supply air requires elimination of air leaks and proper installation of the correct thickness of duct insulation to prevent moisture condensation. Note that the decrease in supply duct size when using cold air can make lower floor-to-floor heights more practical.
Underfloor Air Distribution (UFAD) Systems. In underfloor air distribution (UFAD) systems, the space beneath a raised floor is used as a distribution plenum. Most installations use manually adjustable supply diffusers or automatically controlled terminal units beneath the floor to control air delivered to the space above. (In contrast, for more traditional systems, terminal units are installed above the ceiling and supply air is delivered from above.) When properly designed, either underfloor or ceiling-mounted air distribution systems can meet occupants’ comfort requirements. UFAD systems typically have a higher first cost because of the raised floor, but operating costs are usually lower because less fan power is required. However, if a raised floor is a design requirement for electrical distribution and information technology cabling, UFAD may offer savings in overall first and operating costs.
The UFAD system can use central fan rooms or floor-by-floor fan units. Conditioned air is typically provided at 60 to 64°F in the raised-floor plenum (between the structural slab and the raised floor), but in locations requiring dehumidification, the air must first be cooled to approximately 55°F to remove moisture and then blended with return air (often using an underfloor-mounted series fan-powered box or similar arrangement) to achieve supply air temperatures of 60 to 64°F. The suspended ceiling acts as a return plenum but can be reduced in depth because of the absence of supply ductwork.
A major concern with UFAD in tall buildings is the perimeter zone, which has widely varying loads between summer and winter conditions, especially in buildings with large glass exterior elements. Thermostatically controlled fan-coils beneath the floor or finned-tube radiation along the perimeter walls can be cost-effective solutions. Additionally, extreme caution is needed in sealing all structural floor penetrations to prevent short-circuiting of supply air.
Underfloor air conditioning for a tall building must be selected early in the design process, because it affects architectural (e.g., floor-to-floor heights, exterior facade treatment, stairs, elevators), structural (e.g., depressed structural slabs), and electrical (e.g., plenum-rated cabling) design considerations. All design disciplines must be involved in this decision process.
The combination of system components and the resultant system configuration for a specific building are limited only by the designer’s imagination. The chosen alternative is of interest and concern to the owner, architect, and other engineering consultants, and should be subjected to scrutiny and review by the entire design team before final selection is made.
Underfloor air-conditioning systems are a newer approach, where the space beneath the raised floor is used as a distribution plenum or where terminal units are installed beneath the raised floor (in contrast with more traditional systems, where the terminal units are installed above the ceiling). Either system, with ceiling-mounted terminals or one distributing air through the raised floor, when properly designed, will meet occupants’ comfort requirements. The underfloor air-conditioning system typically has higher first cost than comparable overhead distribution systems because of the cost of the raised-floor system. The cost premium can vary as a function of design details for the project, and can be substantially offset if the owner decides to incorporate a raised floor for power wiring and information technology cable distribution. Without this fundamental decision, the increase in the cost of the floor itself and a possible increase in the floor-to-floor height, with the resultant premium that must be paid for the exterior wall and the extended internal shafts, piping, and stairs, may be too great to justify the inclusion of the underfloor distribution system. Figure 8 shows a typical underfloor conditioning/ventilation system.
Multiple variations of underfloor air-conditioning system design are possible. Underfloor air distribution systems use the principle of displacement ventilation. Designs typically are implemented with all-air systems in which air is distributed beneath the floor, with the void between the slab and the raised floor serving as a supply air plenum. The conditioned air is provided at relatively elevated temperatures of approximately 60 to 64°F by blending cold, dehumidified supply air with warm return air. This air then passes at low velocities from the air-conditioned floor through floor outlets and rises vertically to the ceiling through its own buoyancy, removing heat from occupants, office equipment, and lighting as it rises. The ceiling and the space above it function as a return air plenum where distributed air is collected and returns to the air-conditioning supply system, which can be either a central or floor-by-floor system. Because supply ductwork is not needed, the plenum above the ceiling can be reduced in depth compared to that required for an overhead distribution system.
A variation of the underfloor air-conditioning system is using all-air terminals or fan-coil units beneath the floor in the exterior zone. A thermostatically controlled terminal can be advantageous in altering unit capacity in the exterior zone with its widely varying loads. In addition, using a fan-coil unit, which can modify its capacity output as the load varies and has an inherently greater capacity on a percent basis than an all-air terminal, may provide a more cost-effective solution for tall commercial buildings, particularly those with larger glass elements in the exterior wall. The design using fan-coil units is the same as with all-air terminal designs: air is distributed through floor grilles, with the ceiling acting as a return air plenum.
Many commercial and office projects in Europe include a raised floor for power wiring and information technology cabling, so underfloor distribution systems have been widely accepted throughout the continent. These systems have found more limited application in the United States, probably because raised floors are used infrequently and the National Electric Code® (NFPA Standard 70) requires that all cabling in an air plenum must be installed in conduit or carry a plenum rating if the raised floor is used for free discharge of supply air. (Where a raised floor is used for cable distribution only, conduit or plenum-rated cabling is not required.) This can increase the cost of cabling significantly and can therefore be a significant consideration in the decision process.
Underfloor distribution systems using variable-air-volume or fan-coil terminals are applied more widely. These systems have a lower space reconfiguration cost as occupancy changes, because all that is required is relocation of a floor diffuser to meet the altered space needs (akin to relocation of an electrical outlet to serve a new occupant layout). This lower cost of interior modifications should be fully considered by the owner and the design team.
Floor supply systems that mix with the total air mass in the occupied zone are not displacement systems. Displacement systems result in temperature gradients in the occupied space, whereas fully mixed systems minimize room temperature gradients.
The displacement system effectively delivers supply air to those parts of the space where heat gain occurs and not the whole occupied volume, so less supply air should be needed.
Fully mixed floor supply systems can handle spaces with high heat gains (>30 Btu/h · ft2), and have considerably greater capacity than displacement systems alone (~10 Btu/h · ft2). The floor supply system creates zones of discomfort near the outlet, between 3 and 5 ft radius, where sedentary occupants should not be located. There is a relatively low air volume per outlet compared with high-level diffuser systems, which require the use of more supply outlets.
Because the air supply stream is delivered directly into the occupied zone, supply velocity and temperature are restricted, limiting maximum sensible cooling load to 12.64 Btu/h · ft2 for a 9.8 ft high floor to ceiling height; higher loads can be handled where the floor-to-ceiling height is greater.
Use great caution with floor-to-ceiling heights less than 9.8 ft, because the higher temperatures developed at the ceiling may cause uncomfortable radiant effects. System performance improves with ceiling height.
Consider using exhaust air heat recovery. Recirculation of room air should be minimized, because this air will be hot and vitiated, generally with a higher specific enthalpy than outdoor air.
If air patterns in the space are subject to considerable disruption (e.g., by occupant movement or high infiltration rates), system effectiveness will be reduced.
A displacement ventilation system should not be used for heating because the low-velocity heated air makes effective air distribution very difficult. A separate perimeter heating system should be provided.
Selection of supply outlets should be based on minimizing the zone of discomfort around the supply outlet; this entails using more small outlets rather than fewer large ones. The geometry of the supply outlet is not as critical as that for diffusers and registers used in conventional mixing systems.
Match the supply volume flow to the volume flow rate of the plumes set up by internal heat sources at the given boundary height.
The height of the boundary plane depends on supply air volume: it will be higher if excessive air is delivered, and lower if supply air is insufficient.